PRECUT BRICK OVEN KITS

AUTHENTICITY MEETS SIMPLICITY

BRICK OVEN KIT MODELS

To learn more about the price, specific dimensions, delivery and more click on the images below.

Wood Fired Brick Pizza Ovens have been steadily gaining in popularity for the past 15 years, and rightly so. Not only are they wonderfully versatile for cooking, they are a beautiful centrepiece for any alfresco. As a piece of outdoor furniture, nothing else comes close. Our customers tell us the same thing – when their family and friends arrive and see the oven burning, they gravitate towards it.

We established our company in 2011, with the goal of supplying high quality refractory bricks, mortar and insulation to customers who were wanting to build a brick oven. It quickly became clear that building a brick oven from scratch was a very difficult task, even for the most seasoned DIYer. We found that while there were plenty of Pizza Oven Kits available, they didn’t grab us.
 
The idea of creating a PreCut Brick Oven Kit was born, and it’s been the mainstay of our business ever since. 

Brick Oven Kit Overview

CALCIUM SILICATE BOARD

Calcium Silicate Board is used to prevent heat loss from the thermal mass of the oven floor, keeping the heat in the floor where you need it, for stable cooking. The kit also includes printed paper templates and drawing pins so that you can cut each piece of the ‘CalSil’ board to size quickly and accurately.

REFRACTORY CASTABLE

To increase the thermal mass in the oven floor the kit includes Refractory Castable and formwork to create a 25mm thick slab on top of the insulation board. This layer stores extra heat to balance the thermal mass of the large oven dome and gives you a flat surface to bed your floor tiles onto.

PRECUT FLOOR TILES

The kit includes precision-cut fire brick Tiles to make up the floor of your oven which are 50mm thick. These bricks are made with a 38% Alumina Fireclay, with incredible surface hardness and density. You’ll bed these bricks down onto a layer of refractory mortar to get your floor perfectly flat and level.

CNC CUT FORMWORK

Our PreCut Brick Oven Kits come with CNC Machined timber formwork for the inner and outer arches. The formwork comes with the mortar joints engraved into them to help you lay each brick correctly. We also include plastic support strips to make removing the formwork as easy as possible.

TRAMMEL TOOL

Bricklayers have used trammels to build brick ovens for ages; we’ve just improved them! The Trammel Tool will lay each brick in the dome for you, just clamp the brick into the Trammel and it helps you place it in the perfect position. The Trammel makes building the dome very satisfying.

PRECUT ARCH BRICKS

The Entry Arch bricks in our PreCut Kits are carefully cut to size, and the curve of the dome is diamond-ground into their back edge so that the Entry Arch merges beautifully into the dome. The Vent Arch bricks are cut to fit across the face of the oven and numbered to make them easy to lay.

MORTAR & CASTABLE

We include plenty of specialty Refractory Mortar so that you can assemble your brickwork, with Refractory Castable included to allow you to fill in bigger sections, such as the dome keystone. We allow for some wastage, so you’ll normally have some left over at the end of the build.

PRECUT DOME BRICKS

This is where our PreCut Brick Oven kits shine – the refractory fire bricks for the dome of the oven are carefully cut to size to make sure that all of the internal brick joints are as close as possible. There are extra bricks included in the kit, so you can cut your own dome keystone if you want.

FLUE GALLERY AND FLUE

Made in Australia from high grade refractory castable reinforced with stainless steel fibres. It’s fitted with a stainless steel flue sleeve with an expansion joint around it to allow for the expansion of the flue as it heats up. The PreCut Kit comes with a single length of stainless steel flue and a cowl.

CERAMIC FIBRE BLANKET

This prevents heat escaping from the brick dome. The combination of the CalSil under the floor and the Ceramic Fibre Blanket over the dome means the thermal mass of the oven is cocooned in high temperature insulation. This is why a D105 Brick Oven heated to 400°C can take 72 hours to cool to 70°C.

RENDER & FINISHING

The Perlite Render forms a protective shell over the Ceramic Fibre Blanket. This layer is a structural substrate, ready for finishing. The custom curved Float helps you get a smooth dome shape and once the oven is cured and dry, you’ll cover this render layer with a coat of acrylic texture to waterproof the dome.

OVEN DOOR & EXTRAS

The D105 PreCut Brick Oven kit includes a Stainless Steel Oven door, finished in a satin-black coating. The door comes with a temperature gauge that is accurate to 550°C, and is fitted with beautiful hardwood handles.